The SMT MS4T is a table-top SMT component placement system.
Compact, it comes in two versions, the 44CL and 50CL versions, which can accommodate 44 and 50 Yamaha CL-type magazines respectively.
In the 44-loader version, the placement area can reach 320*260mm, compared with the 320*190mm of the 50-loader version.
Placement accuracy is 0.05mm, with a maximum capacity of 8,000 components per hour, making this machine ideal for small-series card wiring.
HIGHLIGHTS
.The machine comes with 6 cameras: 1 for fiducial detection, 4 high-speed cameras for placement nozzles and a high-precision camera for chips.
.Runs under Windows® environment
.Software integrates a component library
.Software automatically optimizes loading and routing
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Model |
MS4T |
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Placement accuracy |
0.05mm |
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Repeatability Accuracy |
0.05mm |
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Positioning accuracy |
0.01mm |
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Continuous operating time |
Can operate continuously for more than 24 hours without stopping |
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Placement speed |
5000-8000 pcs/h |
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Placement area |
(50CL) 320130mm with tray / 320190mm without tray -- 50*50mm |
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(44CL) 320200mm with tray / 320260mm without tray -- 50*50mm |
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Placement range |
Compatible with 0201, 0402, 0603, 0805, 1206 components, LEDs, diodes, transistors, SOT, and BGA up to 30*30 mm. For components with a pin spacing greater than 0.3mm GFP, (44CL) 320 * 200mm with tray / 320 * 260mm without tray - 50 * 50mm BGA, etc., non-standard component placement is possible with visual customization. |
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Placement head system
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Number of placement heads |
4 |
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Nozzle types |
Compatible with JUKI type nozzles |
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Component angle range |
±180° |
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Maximum component height |
=7mm |
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Pickup method |
Coaxial collection with two IC data heads |
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Nozzle Compensation Range |
4.5mm |
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Maximum Z-axis travel |
20mm |
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Feeding System |
Number of feeder positions |
50 (50CL) / 44(44CL) (8 mm) |
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Feeder type |
Electric feeders, pneumatic feeders, vibrating feeders, IC trays, etc. |
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Compatible feeder types |
YAMAHA CL Type feeders |
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IC tray positions |
1 tray (48 positions) |
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IC tray dimensions |
L320*W150 mm |
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Pick-up Mode |
Manual/automatic pick-up |
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Loading method |
Automatic material optimization |
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PCB Conveyor System |
PCB thickness |
=3 mm; in automatic mode, a 5 mm edge is required |
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Conveyor Adjustment Method |
Electrically adjusted via software control |
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Transport mode |
Default left-to-right, supports upstream/downstream conveyor connection; one-step loading |
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Safety system |
Anti-static conveyor, board transfer sensor |
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Air System |
Vacuum source |
Vacuum pump |
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Vacuum mechanism |
High-speed vacuum generator with high-flow active vacuum break |
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Air pressure |
0.5-0.6 MPa |
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Air source requirements |
Oil-water separator, external connection required = 50 L, dust filtration, and air pressure stabilization device |
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Motion Control System and Programming System |
Operating system |
Windows-based |
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Control unit |
Industrial PC with high-performance Intel processor |
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Drivers |
High-speed DSP Drive, AC servo motor |
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Safety system |
Emergency stop button, three-color tower light, slowdown/stop recognition when opening the cover |
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Maximum XY-axis travel (single side) |
440 mm × 570 mm |
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XY guide rail |
Linear rail + rolled/ground ball screw (optional) |
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XY motion mode |
Smart acceleration/deceleration in curves with linear movement, integrating a linear interpolation algorithm |
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Motion protection |
High-strength cable drag chain and flexible cables |
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Recognition System |
Recognition equipment |
1 fiducial positioning camera, 4 high-speed recognition cameras, 1 high-precision camera |
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Monitor |
17-inch industrial control screen |
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Image capture method |
Fixed imaging and alignment on the fly |
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Recognition method |
4 heads recognize and capture simultaneously |
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Fiducial Recognition |
Manual/automatic positioning |
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Correction Functions |
Automatic missing component correction, automatic component angle correction, automatic invalid component rejection |
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Programming method |
Pick&place file import, synchronized with the component library, optimal trajectory planning |
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Compatible file formats |
CSV/TXT file formats can be imported directly |
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Circuit Protection |
Differential circuit breaker, the entire equipment complies with CE standards |
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Power supply |
AC 220V 50/60Hz 600W |
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Dimensions |
(Table version) L900 × W1140 × H875 mm (after packaging) L1000 × W1240 × H1000 mm |
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Equipment weight |
(Table version) Before packaging: 210 kg / After packaging: 250 kg |